Product Description
CE Certificate Agricultural Machinery Potato Harvester Spare Parts Cardan Pto Drive Shaft and Farm Tractor Pto Shaft
Product Description
A Power Take-Off shaft (PTO shaft) is a mechanical device utilized to transmit power from a tractor or other power source to an attached implement, such as a mower, tiller, or baler. Typically situated at the rear of the tractor, the PTO shaft is driven by the tractor’s engine through the transmission.
The primary purpose of the PTO shaft is to supply a rotating power source to the implement, enabling it to carry out its intended function. To connect the implement to the PTO shaft, a universal joint is employed, allowing for movement between the tractor and the implement while maintaining a consistent power transfer.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
In farming, the most common way to transmit power from a tractor to an implement is by a driveline, connected to the PTO (Power Take Off) of the tractor to the IIC(Implement Input Connection). Drivelines are also commonly connected to shafts within the implement to transmit power to various mechanisms.
The following dimensions of the PTO types are available.
Type B:13/8″Z6(540 min)
Type D:13/8″Z21(1000 min)
Coupling a driveline to a PTO should be quick and simple because in normal use tractors must operate multiple implements. Consequently, yokes on the tractor-end of the driveline are fitted with a quick-disconnect system, such as push-pin or ball collar.
Specifications for a driveline, including the way it is coupled to a PTO, depend CZPT the implement.
Yokes on the llc side are rarely disconnected and may be fastened by quick-lock couplings (push-pin or ball collar).
Taper pins are the most stable connection for splined shafts and are commonly used in yokes and torque limiters. Taper pins are also often used to connect internal drive shafts on drivelines that are not frequently disconnected.
Torque limiter and clutches must always be installed on the implement side of the primary driveline.
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.What’re your main products?
we currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.You can check the specifications for above product on our website and you can email us to recommend needed product per your specification too.
2.What’s your warranty terms?
One year.
3.What’s the lead time for a regular order?
Generally speaking, our regular standard product will need 30-45days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
4.What’s the payment term?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
5.Can you send me a price list?
For all of our product, they are customized based on different requirements like length, ratio,voltage,and power etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
6.How to deliver the goods to us?
Usually we will ship the goods to you by sea.
Other Products
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| Type: | Agricultural Spare Part, Agricultural Spare Part |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery,Farm Tractor, Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery, Farm Tractor |
| Material: | Carbon Steel, 45cr Steel, Carbon Steel |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any limitations or disadvantages associated with drive shafts?
While drive shafts are widely used and offer several advantages, they also have certain limitations and disadvantages that should be considered. Here’s a detailed explanation of the limitations and disadvantages associated with drive shafts:
1. Length and Misalignment Constraints:
Drive shafts have a maximum practical length due to factors such as material strength, weight considerations, and the need to maintain rigidity and minimize vibrations. Longer drive shafts can be prone to increased bending and torsional deflection, leading to reduced efficiency and potential driveline vibrations. Additionally, drive shafts require proper alignment between the driving and driven components. Misalignment can cause increased wear, vibrations, and premature failure of the drive shaft or its associated components.
2. Limited Operating Angles:
Drive shafts, especially those using U-joints, have limitations on operating angles. U-joints are typically designed to operate within specific angular ranges, and operating beyond these limits can result in reduced efficiency, increased vibrations, and accelerated wear. In applications requiring large operating angles, constant velocity (CV) joints are often used to maintain a constant speed and accommodate greater angles. However, CV joints may introduce higher complexity and cost compared to U-joints.
3. Maintenance Requirements:
Drive shafts require regular maintenance to ensure optimal performance and reliability. This includes periodic inspection, lubrication of joints, and balancing if necessary. Failure to perform routine maintenance can lead to increased wear, vibrations, and potential driveline issues. Maintenance requirements should be considered in terms of time and resources when using drive shafts in various applications.
4. Noise and Vibration:
Drive shafts can generate noise and vibrations, especially at high speeds or when operating at certain resonant frequencies. Imbalances, misalignment, worn joints, or other factors can contribute to increased noise and vibrations. These vibrations may affect the comfort of vehicle occupants, contribute to component fatigue, and require additional measures such as dampers or vibration isolation systems to mitigate their effects.
5. Weight and Space Constraints:
Drive shafts add weight to the overall system, which can be a consideration in weight-sensitive applications, such as automotive or aerospace industries. Additionally, drive shafts require physical space for installation. In compact or tightly packaged equipment or vehicles, accommodating the necessary drive shaft length and clearances can be challenging, requiring careful design and integration considerations.
6. Cost Considerations:
Drive shafts, depending on their design, materials, and manufacturing processes, can involve significant costs. Customized or specialized drive shafts tailored to specific equipment requirements may incur higher expenses. Additionally, incorporating advanced joint configurations, such as CV joints, can add complexity and cost to the drive shaft system.
7. Inherent Power Loss:
Drive shafts transmit power from the driving source to the driven components, but they also introduce some inherent power loss due to friction, bending, and other factors. This power loss can reduce overall system efficiency, particularly in long drive shafts or applications with high torque requirements. It is important to consider power loss when determining the appropriate drive shaft design and specifications.
8. Limited Torque Capacity:
While drive shafts can handle a wide range of torque loads, there are limits to their torque capacity. Exceeding the maximum torque capacity of a drive shaft can lead to premature failure, resulting in downtime and potential damage to other driveline components. It is crucial to select a drive shaft with sufficient torque capacity for the intended application.
Despite these limitations and disadvantages, drive shafts remain a widely used and effective means of power transmission in various industries. Manufacturers continuously work to address these limitations through advancements in materials, design techniques, joint configurations, and balancing processes. By carefully considering the specific application requirements and potential drawbacks, engineers and designers can mitigate the limitations and maximize the benefits of drive shafts in their respective systems.
What safety precautions should be followed when working with drive shafts?
Working with drive shafts requires adherence to specific safety precautions to prevent accidents, injuries, and damage to equipment. Drive shafts are critical components of a vehicle or machinery’s driveline system and can pose hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with drive shafts:
1. Personal Protective Equipment (PPE):
Always wear appropriate personal protective equipment when working with drive shafts. This may include safety goggles, gloves, steel-toed boots, and protective clothing. PPE helps protect against potential injuries from flying debris, sharp edges, or accidental contact with moving parts.
2. Lockout/Tagout Procedures:
Before working on a drive shaft, ensure that the power source is properly locked out and tagged out. This involves isolating the power supply, such as shutting off the engine or disconnecting the electrical power, and securing it with a lockout/tagout device. This prevents accidental engagement of the drive shaft while maintenance or repair work is being performed.
3. Vehicle or Equipment Support:
When working with drive shafts in vehicles or equipment, use proper support mechanisms to prevent unexpected movement. Securely block the vehicle’s wheels or utilize support stands to prevent the vehicle from rolling or shifting during drive shaft removal or installation. This helps maintain stability and reduces the risk of accidents.
4. Proper Lifting Techniques:
When handling heavy drive shafts, use proper lifting techniques to prevent strain or injuries. Lift with the help of a suitable lifting device, such as a hoist or jack, and ensure that the load is evenly distributed and securely attached. Avoid lifting heavy drive shafts manually or with improper lifting equipment, as this can lead to accidents and injuries.
5. Inspection and Maintenance:
Prior to working on a drive shaft, thoroughly inspect it for any signs of damage, wear, or misalignment. If any abnormalities are detected, consult a qualified technician or engineer before proceeding. Regular maintenance is also essential to ensure the drive shaft is in good working condition. Follow the manufacturer’s recommended maintenance schedule and procedures to minimize the risk of failures or malfunctions.
6. Proper Tools and Equipment:
Use appropriate tools and equipment specifically designed for working with drive shafts. Improper tools or makeshift solutions can lead to accidents or damage to the drive shaft. Ensure that tools are in good condition, properly sized, and suitable for the task at hand. Follow the manufacturer’s instructions and guidelines when using specialized tools or equipment.
7. Controlled Release of Stored Energy:
Some drive shafts, particularly those with torsional dampers or other energy-storing components, can store energy even when the power source is disconnected. Exercise caution when working on such drive shafts and ensure that the stored energy is safely released before disassembly or removal.
8. Training and Expertise:
Work on drive shafts should only be performed by individuals with the necessary training, knowledge, and expertise. If you are not familiar with drive shafts or lack the required skills, seek assistance from qualified technicians or professionals. Improper handling or installation of drive shafts can lead to accidents, damage, or compromised performance.
9. Follow Manufacturer’s Guidelines:
Always follow the manufacturer’s guidelines, instructions, and warnings specific to the drive shaft you are working with. These guidelines provide important information regarding installation, maintenance, and safety considerations. Deviating from the manufacturer’s recommendations may result in unsafe conditions or void warranty coverage.
10. Disposal of Old or Damaged Drive Shafts:
Dispose of old or damaged drive shafts in accordance with local regulations and environmental guidelines. Improper disposal can have negative environmental impacts and may violate legal requirements. Consult with local waste management authorities or recycling centers to ensure appropriate disposal methods are followed.
By following these safety precautions, individuals can minimize the risks associated with working with drive shafts and promote a safe working environment. It is crucial to prioritize personal safety, use proper equipment and techniques, and seek professional help when needed to ensure the proper handling and maintenance of drive shafts.
Are there variations in drive shaft designs for different types of machinery?
Yes, there are variations in drive shaft designs to cater to the specific requirements of different types of machinery. The design of a drive shaft is influenced by factors such as the application, power transmission needs, space limitations, operating conditions, and the type of driven components. Here’s an explanation of how drive shaft designs can vary for different types of machinery:
1. Automotive Applications:
In the automotive industry, drive shaft designs can vary depending on the vehicle’s configuration. Rear-wheel-drive vehicles typically use a single-piece or two-piece drive shaft, which connects the transmission or transfer case to the rear differential. Front-wheel-drive vehicles often use a different design, employing a drive shaft that combines with the constant velocity (CV) joints to transmit power to the front wheels. All-wheel-drive vehicles may have multiple drive shafts to distribute power to all wheels. The length, diameter, material, and joint types can differ based on the vehicle’s layout and torque requirements.
2. Industrial Machinery:
Drive shaft designs for industrial machinery depend on the specific application and power transmission requirements. In manufacturing machinery, such as conveyors, presses, and rotating equipment, drive shafts are designed to transfer power efficiently within the machine. They may incorporate flexible joints or use a splined or keyed connection to accommodate misalignment or allow for easy disassembly. The dimensions, materials, and reinforcement of the drive shaft are selected based on the torque, speed, and operating conditions of the machinery.
3. Agriculture and Farming:
Agricultural machinery, such as tractors, combines, and harvesters, often requires drive shafts that can handle high torque loads and varying operating angles. These drive shafts are designed to transmit power from the engine to attachments and implements, such as mowers, balers, tillers, and harvesters. They may incorporate telescopic sections to accommodate adjustable lengths, flexible joints to compensate for misalignment during operation, and protective shielding to prevent entanglement with crops or debris.
4. Construction and Heavy Equipment:
Construction and heavy equipment, including excavators, loaders, bulldozers, and cranes, require robust drive shaft designs capable of transmitting power in demanding conditions. These drive shafts often have larger diameters and thicker walls to handle high torque loads. They may incorporate universal joints or CV joints to accommodate operating angles and absorb shocks and vibrations. Drive shafts in this category may also have additional reinforcements to withstand the harsh environments and heavy-duty applications associated with construction and excavation.
5. Marine and Maritime Applications:
Drive shaft designs for marine applications are specifically engineered to withstand the corrosive effects of seawater and the high torque loads encountered in marine propulsion systems. Marine drive shafts are typically made from stainless steel or other corrosion-resistant materials. They may incorporate flexible couplings or dampening devices to reduce vibration and mitigate the effects of misalignment. The design of marine drive shafts also considers factors such as shaft length, diameter, and support bearings to ensure reliable power transmission in marine vessels.
6. Mining and Extraction Equipment:
In the mining industry, drive shafts are used in heavy machinery and equipment such as mining trucks, excavators, and drilling rigs. These drive shafts need to withstand extremely high torque loads and harsh operating conditions. Drive shaft designs for mining applications often feature larger diameters, thicker walls, and specialized materials such as alloy steel or composite materials. They may incorporate universal joints or CV joints to handle operating angles, and they are designed to be resistant to abrasion and wear.
These examples highlight the variations in drive shaft designs for different types of machinery. The design considerations take into account factors such as power requirements, operating conditions, space constraints, alignment needs, and the specific demands of the machinery or industry. By tailoring the drive shaft design to the unique requirements of each application, optimal power transmission efficiency and reliability can be achieved.
editor by CX 2024-04-19
China Hot selling Driveline Spline Shaft Agricultural Machinery Pto Shaft Wide Angle Joint Pto Shaft Farm Tractor Cardan CZPT Joint Pto Drive Shaft/Driveshaft with Free Design Custom
Solution Description
Driveline Spline Shaft Agricultural Machinery Pto Shaft Wide Angle Joint PTO Shaft Farm Tractor Cardan Universal Joint PTO Travel Shaft/Driveshaft
one. Tubes or Pipes
We’ve previously obtained Triangular profile tube and Lemon profile tube for all the series we give.
And we have some star tube, splined tube and other profile tubes needed by our buyers (for a specific series). (Remember to recognize that our catalog doesnt contain all the products we generate)
If you want tubes other than triangular or lemon, please supply drawings or photographs.
two.Conclude yokes
We have received many sorts of quick launch yokes and basic bore yoke. I will suggest the typical sort for your reference.
You can also deliver drawings or images to us if you can not discover your item in our catalog.
3. Safety devices or clutches
I will connect the particulars of safety devices for your reference. We’ve already have Free of charge wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
four.For any other far more unique requirements with plastic guard, relationship method, coloration of portray, bundle, and so on., you should feel cost-free to let me know.
Features:
1. We have been specialised in planning, producing generate shaft, steering coupler shaft, universal joints, which have exported to the Usa, Europe, Australia and so forth for years
2. Application to all sorts of basic mechanical situation
3. Our goods are of substantial intensity and rigidity.
four. Heat resistant & Acid resistant
5. OEM orders are welcomed
How to explain to if your driveshaft wants replacing
What is the cause of the unbalanced travel shaft? Unstable U-joint? Your vehicle might make clicking noises whilst driving. If you can hear it from the two sides, it may be time to hand it more than to the mechanic. If you happen to be not positive, read through on to learn far more. Fortunately, there are a lot of methods to tell if your driveshaft demands changing.
unbalanced
An unbalanced driveshaft can be the source of unusual noises and vibrations in your car. To fix this problem, you should speak to a specialist. You can attempt a number of factors to repair it, such as welding and adjusting the weight. The pursuing are the most common strategies. In addition to the strategies above, you can use standardized weights to harmony the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced travel shaft typically creates lateral vibrations per revolution. This type of vibration is usually triggered by a damaged shaft, missing counterweights, or a foreign item caught on the travel shaft. On the other hand, torsional vibrations happen two times for every revolution, and they are caused by shaft period shifts. Finally, essential pace vibration takes place when the RPM of the travel shaft exceeds its rated capacity. If you suspect a driveshaft dilemma, examine the subsequent:
Manually changing the imbalance of a push shaft is not the simplest activity. To stay away from the difficulty of manual balancing, you can choose to use standardized weights. These weights are mounted on the outer circumference of the push shaft. The operator can manually place the fat on the shaft with specific equipment, or use a robotic. Even so, manual balancers have many disadvantages.
unstable
When the angular velocity of the output shaft is not continuous, it is unstable. The angular velocity of the output shaft is .004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a dilemma. But when it truly is unstable, the torque utilized to it is too much for the equipment. It may possibly be a good idea to check the stress on the shaft.
An unstable drive shaft can cause a great deal of noise and mechanical vibration. It can guide to untimely shaft tiredness failure. CZPT research the influence of shaft vibration on the rotor bearing program. They investigated the impact of flex coupling misalignment on the vibration of the rotor bearing technique. They believe that the vibrational response has two factors: x and y. Nonetheless, this technique has limited application in several situations.
Experimental final results demonstrate that the existence of cracks in the output shaft might mask the unbalanced excitation characteristics. For case in point, the existence of superharmonic peaks on the spectrum is attribute of cracks. The presence of cracks in the output shaft masks unbalanced excitation traits that can’t be detected in the transient reaction of the input shaft. Figure 8 displays that the frequency of the rotor boosts at crucial pace and decreases as the shaft passes the natural frequency.
Unreliable
If you might be possessing difficulty driving your automobile, possibilities are you’ve got operate into an unreliable driveshaft. This sort of drivetrain can trigger the wheels to adhere or not flip at all, and also restrict the total manage of the vehicle. Whatever the explanation, these issues should be settled as soon as feasible. Below are some signs to search for when diagnosing a driveshaft fault. Let us get a nearer look.
The very first symptom you may possibly notice is an unreliable drive shaft. You may really feel vibrations, or listen to noises underneath the motor vehicle. Relying on the cause, it could be a damaged joint or a damaged shaft. The excellent information is that driveshaft repairs are usually reasonably economical and consider significantly less time than a comprehensive drivetrain substitute. If you happen to be not sure what to do, CZPT has a manual to replacing the U-connector.
A single of the most frequent signs of an unreliable driveshaft is clanging and vibration. These seems can be caused by worn bushings, loose U-joints, or ruined heart bearings. This can cause extreme vibration and noise. You can also truly feel these vibrations by way of the steering wheel or the ground. An unreliable driveshaft is a symptom of a bigger issue.
Unreliable U-joints
A car with an unreliable U-joint on the generate shaft can be unsafe. A undesirable u-joint can stop the motor vehicle from driving properly and may possibly even lead to you difficulties. Unreliable u-joints are low-cost to change and you must try obtaining areas from quality companies. Unreliable U-joints can lead to the car to vibrate in the chassis or gear lever. This is a certain sign that your vehicle has been neglected in upkeep.
Replacing a U-joint is not a difficult activity, but it needs particular equipment and a lot of elbow grease. If you never have the right instruments, or you are unfamiliar with mechanical terminology, it’s best to seek out the assist of a mechanic. A skilled mechanic will be in a position to properly evaluate the dilemma and propose an suitable answer. But if you will not come to feel confident ample, you can substitute your very own U-connector by following a handful of straightforward measures.
To make sure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal areas are very likely to rub against every other, causing use. The faster a dilemma is diagnosed, the faster it can be solved. Also, the more time you hold out, the far more you drop on repairs.
ruined generate shaft
The driveshaft is the element of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the automobile could slow down or end transferring entirely. It bears the excess weight of the car by itself as well as the load on the road. So even a slight bend or break in the travel shaft can have dire repercussions. Even a piece of free metallic can turn out to be a deadly missile if dropped from a automobile.
If you hear a screeching sounds or growl from your motor vehicle when shifting gears, your driveshaft may be damaged. When this transpires, harm to the u-joint and abnormal slack in the generate shaft can consequence. These problems can further hurt the drivetrain, which includes the front half. You must change the driveshaft as quickly as you discover any signs. After replacing the driveshaft, you can commence hunting for indications of put on.
A knocking seem is a signal of injury to the travel shaft. If you listen to this audio although driving, it may be due to worn couplings, destroyed propshaft bearings, or ruined U-joints. In some cases, the knocking noise can even be caused by a destroyed U-joint. When this happens, you may possibly want to exchange the complete driveshaft, demanding a new 1.
Routine maintenance expenses
The price of restoring a driveshaft differs broadly, depending on the variety and lead to of the difficulty. A new driveshaft charges between $300 and $1,300, like labor. Fixing a damaged driveshaft can price anywhere from $200 to $three hundred, dependent on the time essential and the type of components needed. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis sounds and a stationary vehicle.
The initial thing to consider when estimating the expense of fixing a driveshaft is the type of car you have. Some automobiles have far more than a single, and the areas utilised to make them may not be compatible with other vehicles. Even if the exact same auto has two driveshafts, the ruined types will expense much more. Fortunately, numerous automobile repair shops offer free rates to mend broken driveshafts, but be conscious that these kinds of operate can be complicated and costly.