China Professional OEM Core Competencies Steel Roller High Temperature Resistant Shaft Machine Part Steel Bar Drive Shaft

Product Description

Company  Profile

Established in 2009, HangZhou CZPT Trading Co., Ltd is a professional supplier for conveyor parts, located in ZHangZhoug province. We focus on supplying a variety of conveyor parts, including conveyor tubes, conveyor frames, conveyor rollers, bearing housings and so forth.

With our professional technology R&D team, and experienced quality control department, our products have been awarded the ISO9001 Quality Management System Standard and our main markets are in America, Europe, Asia and Australia.

Factory advantage

Professional and experienced technology team
All products inspected before shipping with reasonable prices
Low MOQ and free sample
We are audited by SGS and passed the ISO9001:2008 certification

Industries service

Industrial machine
Electronic and communication
Oil, gas,mining and petroleum
Construction industry
Equipment CNC Machining Center, CNC Lathes, CNC Milling Machines, Punching and drilling machines,  Stamping machines
Precision Processing CNC machining, CNC turning and milling, laser cutting, drilling, grinding, bending, stamping, welding

 

 

Roller size

 No. Standard Diameter Length Range
(mm)
Bearing Type
Min-Max
Shell Thickness of Roller
   mm Inch      
1 63.5 2 1/2 150-3500 203 204 3.0mm-4.0mm
2 76 3 150-3500 204 3.0mm-4.5mm
3 89 3 1/3 150-3500 204 205 3.0mm-4.5mm
4 102 4 150-3500 3.2mm-4.5mm
5 108 4 1/4 150-3500 306 3.5mm-4.5mm
6 114 4 1/2 150-3500 306 3.5mm-4.5mm
7 127 5 150-3500 306 3.5mm-5.0mm
8 133 5 1/4 150-3500 305 306 3.5mm-5.0mm
9 140 5 1/2 150-3500 306 307 3.5mm-5.0mm
10 152 6 150-3500 4.0mm-5.0mm
11 159 6 1/4 150-3500 4.0mm-5.0mm
12 165 6 1/2 150-3500 307 308 4.5mm-6.0mm
13 177.8 7 150-3500 309 4.5mm-6.0mm
14 190.7 7 1/2 150-3500 309 310 4.5mm-7.0mm
15 194 7 5/8 150-3500 309 310 4.5mm-8.0mm
16 219 8 5/8 150-3500 4.5mm-8.0mm

Advantage:
1.The life time: More than 50000 hours
2. TIR (Total Indicator Runout)
0.5mm (0.0197″) for Roll Length 0-600mm
0.8mm (0.571″) for Roll Length 601-1350mm
1.0mm (0. 0571 “) for Roll Length over 1350mm
3.Shaft Float≤0.8mm
4..Samples for testing are available.
5. Lower resistance
6. Small maintain work
7. High load capability
8. Dust proof & water proof

 

CONVRYOR ROLLER SHAFTS

We can produce roller shafts and We do customeized 
Product Size:φ10mm – 70mm
Max Length: 3000mm
Surface Tolerance: g6
Surface Roughness:0.8mm

 

Specification ASTM A108   AS1443
Steel Grade  Q235B,C1571,C1045(we can also do other steel grade per your requirments)
Size Φ18mm-φ62mm
Diameter Tolerance  ISO286-2,H7/H8
Straightness 2000:1

O.D  63.5-219.1mm
W .T  0.45-20mm 
Length  6–12m
Standard  SANS 657/3,ASTM 513,AS 1163,BS6323,EN10305
Material  Q235B, S355,S230,C350,E235 etc. 
Technique  Welded,Seamless
Surface oiled ,galvanized or painted with all kinds of colors according to client’s request.
 Ends  1.Plain ends,
 2.Threading at both side with plastice caps 
 3.Threading at both side with socket/coupling.
 4.Beveled ends, and so on
 Packing  1.Water-proof plastic cloth,
 2.Woven bags, 
 3.PVC package, 
 4.Steel strips in bundles 
 5.As your requirment
Usage   1.For low pressure liquid delivery such as water,gas and oil.
 2.For construction
 3.Mechanical equipment
 4.For Furniture 
Payment&Trade Terms  1.Payment : T/T,L/C, D/P, Western union 
 2.Trade Terms:FOB/CFR/CIF
 3.Minimum quantity of order : 10 MT (10,000KGS)
 Delivery Time  1.Usually,within10-20days after receiving your down payment.
 2.According to the order quantity 

 

Conveyor Roller Tube

Conveyor Roller Tube

Specification SANS657/3,ASTM513,AS1163,BS6323,EN10305 or equivalent international standard.
Steel grade S355/S230,C350,E235,Q235B
Sizes 63.5mm-219.1mm ect
Ovality tolerance of body ≤0.4mm(60.3mm-152.4mm)
≤0.5mm(159MM-168.3mm)
≤0.6mm(178mm-219mm)
Straightness 2000:1

 

 

 

if you are interesting in our products or want any further information, please feel free to contact us!

I am looking CZPT to your reply.

Best regards
Ruth
HangZhou CZPT TRADING CO., LTD 
1801 CZPT Building, No.268 Xierhuan Road, HangZhou City, ZHangZhoug Province, China

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Steel Grade: C1018 C1020
Standard: ASTM A108
Size: Od18mm—62mm
Surface Tolerance: G6
Max Length: Max 3000mm
Surface Roughness: 0.8
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

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How do manufacturers ensure the compatibility of drive shafts with different equipment?

Manufacturers employ various strategies and processes to ensure the compatibility of drive shafts with different equipment. Compatibility refers to the ability of a drive shaft to effectively integrate and function within a specific piece of equipment or machinery. Manufacturers take into account several factors to ensure compatibility, including dimensional requirements, torque capacity, operating conditions, and specific application needs. Here’s a detailed explanation of how manufacturers ensure the compatibility of drive shafts:

1. Application Analysis:

Manufacturers begin by conducting a thorough analysis of the intended application and equipment requirements. This analysis involves understanding the specific torque and speed demands, operating conditions (such as temperature, vibration levels, and environmental factors), and any unique characteristics or constraints of the equipment. By gaining a comprehensive understanding of the application, manufacturers can tailor the design and specifications of the drive shaft to ensure compatibility.

2. Customization and Design:

Manufacturers often offer customization options to adapt drive shafts to different equipment. This customization involves tailoring the dimensions, materials, joint configurations, and other parameters to match the specific requirements of the equipment. By working closely with the equipment manufacturer or end-user, manufacturers can design drive shafts that align with the equipment’s mechanical interfaces, mounting points, available space, and other constraints. Customization ensures that the drive shaft fits seamlessly into the equipment, promoting compatibility and optimal performance.

3. Torque and Power Capacity:

Drive shaft manufacturers carefully determine the torque and power capacity of their products to ensure compatibility with different equipment. They consider factors such as the maximum torque requirements of the equipment, the expected operating conditions, and the safety margins necessary to withstand transient loads. By engineering drive shafts with appropriate torque ratings and power capacities, manufacturers ensure that the shaft can handle the demands of the equipment without experiencing premature failure or performance issues.

4. Material Selection:

Manufacturers choose materials for drive shafts based on the specific needs of different equipment. Factors such as torque capacity, operating temperature, corrosion resistance, and weight requirements influence material selection. Drive shafts may be made from various materials, including steel, aluminum alloys, or specialized composites, to provide the necessary strength, durability, and performance characteristics. The selected materials ensure compatibility with the equipment’s operating conditions, load requirements, and other environmental factors.

5. Joint Configurations:

Drive shafts incorporate joint configurations, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate different equipment needs. Manufacturers select and design the appropriate joint configuration based on factors such as operating angles, misalignment tolerances, and the desired level of smooth power transmission. The choice of joint configuration ensures that the drive shaft can effectively transmit power and accommodate the range of motion required by the equipment, promoting compatibility and reliable operation.

6. Quality Control and Testing:

Manufacturers implement stringent quality control processes and testing procedures to verify the compatibility of drive shafts with different equipment. These processes involve conducting dimensional inspections, material testing, torque and stress analysis, and performance testing under simulated operating conditions. By subjecting drive shafts to rigorous quality control measures, manufacturers can ensure that they meet the required specifications and performance criteria, guaranteeing compatibility with the intended equipment.

7. Compliance with Standards:

Manufacturers ensure that their drive shafts comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, provides assurance of quality, safety, and compatibility. Adhering to these standards helps manufacturers meet the expectations and requirements of equipment manufacturers and end-users, ensuring that the drive shafts are compatible and can be seamlessly integrated into different equipment.

8. Collaboration and Feedback:

Manufacturers often collaborate closely with equipment manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft design and manufacturing processes. This collaborative approach ensures that the drive shafts are compatible with the intended equipment and meet the expectations of the end-users. By actively seeking input and feedback, manufacturers can continuously improve their products’ compatibility and performance.

In summary, manufacturers ensure the compatibility of drive shafts with different equipment through a combination of application analysis, customization, torque and power capacity considerations, material selection, joint configurations, quality control and testing, compliance with standards, and collaboration with equipment manufacturers and end-users. These efforts enable manufacturers to design and produce drive shafts that seamlessly integrate with various equipment, ensuring optimal performance, reliability, and compatibility in different applications.

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What safety precautions should be followed when working with drive shafts?

Working with drive shafts requires adherence to specific safety precautions to prevent accidents, injuries, and damage to equipment. Drive shafts are critical components of a vehicle or machinery’s driveline system and can pose hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with drive shafts:

1. Personal Protective Equipment (PPE):

Always wear appropriate personal protective equipment when working with drive shafts. This may include safety goggles, gloves, steel-toed boots, and protective clothing. PPE helps protect against potential injuries from flying debris, sharp edges, or accidental contact with moving parts.

2. Lockout/Tagout Procedures:

Before working on a drive shaft, ensure that the power source is properly locked out and tagged out. This involves isolating the power supply, such as shutting off the engine or disconnecting the electrical power, and securing it with a lockout/tagout device. This prevents accidental engagement of the drive shaft while maintenance or repair work is being performed.

3. Vehicle or Equipment Support:

When working with drive shafts in vehicles or equipment, use proper support mechanisms to prevent unexpected movement. Securely block the vehicle’s wheels or utilize support stands to prevent the vehicle from rolling or shifting during drive shaft removal or installation. This helps maintain stability and reduces the risk of accidents.

4. Proper Lifting Techniques:

When handling heavy drive shafts, use proper lifting techniques to prevent strain or injuries. Lift with the help of a suitable lifting device, such as a hoist or jack, and ensure that the load is evenly distributed and securely attached. Avoid lifting heavy drive shafts manually or with improper lifting equipment, as this can lead to accidents and injuries.

5. Inspection and Maintenance:

Prior to working on a drive shaft, thoroughly inspect it for any signs of damage, wear, or misalignment. If any abnormalities are detected, consult a qualified technician or engineer before proceeding. Regular maintenance is also essential to ensure the drive shaft is in good working condition. Follow the manufacturer’s recommended maintenance schedule and procedures to minimize the risk of failures or malfunctions.

6. Proper Tools and Equipment:

Use appropriate tools and equipment specifically designed for working with drive shafts. Improper tools or makeshift solutions can lead to accidents or damage to the drive shaft. Ensure that tools are in good condition, properly sized, and suitable for the task at hand. Follow the manufacturer’s instructions and guidelines when using specialized tools or equipment.

7. Controlled Release of Stored Energy:

Some drive shafts, particularly those with torsional dampers or other energy-storing components, can store energy even when the power source is disconnected. Exercise caution when working on such drive shafts and ensure that the stored energy is safely released before disassembly or removal.

8. Training and Expertise:

Work on drive shafts should only be performed by individuals with the necessary training, knowledge, and expertise. If you are not familiar with drive shafts or lack the required skills, seek assistance from qualified technicians or professionals. Improper handling or installation of drive shafts can lead to accidents, damage, or compromised performance.

9. Follow Manufacturer’s Guidelines:

Always follow the manufacturer’s guidelines, instructions, and warnings specific to the drive shaft you are working with. These guidelines provide important information regarding installation, maintenance, and safety considerations. Deviating from the manufacturer’s recommendations may result in unsafe conditions or void warranty coverage.

10. Disposal of Old or Damaged Drive Shafts:

Dispose of old or damaged drive shafts in accordance with local regulations and environmental guidelines. Improper disposal can have negative environmental impacts and may violate legal requirements. Consult with local waste management authorities or recycling centers to ensure appropriate disposal methods are followed.

By following these safety precautions, individuals can minimize the risks associated with working with drive shafts and promote a safe working environment. It is crucial to prioritize personal safety, use proper equipment and techniques, and seek professional help when needed to ensure the proper handling and maintenance of drive shafts.

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Can you explain the different types of drive shafts and their specific applications?

Drive shafts come in various types, each designed to suit specific applications and requirements. The choice of drive shaft depends on factors such as the type of vehicle or equipment, power transmission needs, space limitations, and operating conditions. Here’s an explanation of the different types of drive shafts and their specific applications:

1. Solid Shaft:

A solid shaft, also known as a one-piece or solid-steel drive shaft, is a single, uninterrupted shaft that runs from the engine or power source to the driven components. It is a simple and robust design used in many applications. Solid shafts are commonly found in rear-wheel-drive vehicles, where they transmit power from the transmission to the rear axle. They are also used in industrial machinery, such as pumps, generators, and conveyors, where a straight and rigid power transmission is required.

2. Tubular Shaft:

Tubular shafts, also called hollow shafts, are drive shafts with a cylindrical tube-like structure. They are constructed with a hollow core and are typically lighter than solid shafts. Tubular shafts offer benefits such as reduced weight, improved torsional stiffness, and better damping of vibrations. They find applications in various vehicles, including cars, trucks, and motorcycles, as well as in industrial equipment and machinery. Tubular drive shafts are commonly used in front-wheel-drive vehicles, where they connect the transmission to the front wheels.

3. Constant Velocity (CV) Shaft:

Constant Velocity (CV) shafts are specifically designed to handle angular movement and maintain a constant velocity between the engine/transmission and the driven components. They incorporate CV joints at both ends, which allow flexibility and compensation for changes in angle. CV shafts are commonly used in front-wheel-drive and all-wheel-drive vehicles, as well as in off-road vehicles and certain heavy machinery. The CV joints enable smooth power transmission even when the wheels are turned or the suspension moves, reducing vibrations and improving overall performance.

4. Slip Joint Shaft:

Slip joint shafts, also known as telescopic shafts, consist of two or more tubular sections that can slide in and out of each other. This design allows for length adjustment, accommodating changes in distance between the engine/transmission and the driven components. Slip joint shafts are commonly used in vehicles with long wheelbases or adjustable suspension systems, such as some trucks, buses, and recreational vehicles. By providing flexibility in length, slip joint shafts ensure a constant power transfer, even when the vehicle chassis experiences movement or changes in suspension geometry.

5. Double Cardan Shaft:

A double Cardan shaft, also referred to as a double universal joint shaft, is a type of drive shaft that incorporates two universal joints. This configuration helps to reduce vibrations and minimize the operating angles of the joints, resulting in smoother power transmission. Double Cardan shafts are commonly used in heavy-duty applications, such as trucks, off-road vehicles, and agricultural machinery. They are particularly suitable for applications with high torque requirements and large operating angles, providing enhanced durability and performance.

6. Composite Shaft:

Composite shafts are made from composite materials such as carbon fiber or fiberglass, offering advantages such as reduced weight, improved strength, and resistance to corrosion. Composite drive shafts are increasingly being used in high-performance vehicles, sports cars, and racing applications, where weight reduction and enhanced power-to-weight ratio are critical. The composite construction allows for precise tuning of stiffness and damping characteristics, resulting in improved vehicle dynamics and drivetrain efficiency.

7. PTO Shaft:

Power Take-Off (PTO) shafts are specialized drive shafts used in agricultural machinery and certain industrial equipment. They are designed to transfer power from the engine or power source to various attachments, such as mowers, balers, or pumps. PTO shafts typically have a splined connection at one end to connect to the power source and a universal joint at the other end to accommodate angular movement. They are characterized by their ability to transmit high torque levels and their compatibility with a range of driven implements.

8. Marine Shaft:

Marine shafts, also known as propeller shafts or tail shafts, are specifically designed for marine vessels. They transmit power from the engine to the propeller, enabling propulsion. Marine shafts are usually long and operate in a harsh environment, exposed to water, corrosion, and high torque loads. They are typically made of stainless steel or other corrosion-resistant materials and are designed to withstand the challenging conditions encountered in marine applications.

It’simportant to note that the specific applications of drive shafts may vary depending on the vehicle or equipment manufacturer, as well as the specific design and engineering requirements. The examples provided above highlight common applications for each type of drive shaft, but there may be additional variations and specialized designs based on specific industry needs and technological advancements.

China Professional OEM Core Competencies Steel Roller High Temperature Resistant Shaft Machine Part Steel Bar Drive Shaft  China Professional OEM Core Competencies Steel Roller High Temperature Resistant Shaft Machine Part Steel Bar Drive Shaft
editor by CX 2023-12-26